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Image by Pawel Czerwinski

Case Study -

25KG Ingot

The project was a Complete PLC  and control system upgrade for the site; which was partly a mechanical upgrade and a refurbishment.

The project was to improve the productive capacity, reliability and the safety of the process. Every step implemented needed to be accurate and precise to meet the outcomes desired by the customer.

Areas of the Plant Booker Hill installed the controls for are:

·        Safety Equipment

·        Belt heating and burners

·        Molten Lead pumping

·        Ingot molding

·        Conveyor Systems

·        Stacking and binding.

Using

PLC

Rockwell Guardlogix Studio 5000

SCADA

Factory Talk View SE SCADA

HMI

Factory Talk View ME

 

Improved process fault finding during this project meant that we could avoid defects, deviations and potential hazardous situations; Improve system maintenance, repair and operation all whilst optimising production.

 

The project was a success and Booker Hill Projects maintain a working relationship with the site, sustaining safety standards and helping them lead the way in recycling management services.

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